熱熔和電熔是塑料管熔接的常用方法。通過熱熔機對加熱板進行加熱、銑削和加熱兩個要焊接的PE管材,熔化PE管的端口、用專用工具進行壓合、連接兩種PE管材的方法。大口徑pe管適用于這種方式的熱熔。電熔是采用專用熔合管套,PE管件是特殊的熱(re)(re)熔(rong)管配(pei)件(jian),管件(jian)裝有電熱(re)(re)絲連(lian)接(jie)外接(jie)柱,電加熱(re)(re)熔(rong)化后,完成(cheng)連(lian)接(jie),施(shi)工方(fang)便,穩定性好,人工成(cheng)本低,但管套價格高,適合小口徑管。
熱熔pe管材翻邊觀(guan)察熱熔連接標準規范.png
翻邊觀察
pe給水管(guan)的(de)(de)翻(fan)邊是在管(guan)道焊接過程中通(tong)過擠壓形成的(de)(de),通(tong)常稱(cheng)為內(nei)翻(fan)和(he)翻(fan)邊,翻(fan)邊的(de)(de)質(zhi)量也影響到PE管(guan)道的(de)(de)流(liu)量效率,過大的(de)(de)翻(fan)邊也容易產生(sheng)結垢,造成管(guan)道內(nei)微生(sheng)物的(de)(de)滋生(sheng),在排水工程中產生(sheng)淤積,降低水流(liu)效率。
pe給(gei)水(shui)管(guan)(guan)翻邊(bian)高度不一(yi)致(zhi)的(de)原因是(shi)給(gei)水(shui)管(guan)(guan)水(shui)平不正、不均(jun)勻(yun)、采暖面積(ji)不均(jun)勻(yun),必須進行重(zhong)熔。在以往的(de)PE給(gei)水(shui)管(guan)(guan)道施(shi)工中(zhong),目(mu)前(qian)還沒(mei)有很好的(de)處理(li)內部翻邊(bian)的(de)方法。恒興管(guan)(guan)理(li)行業(ye)在此總結(jie)了造成(cheng)PE水(shui)管(guan)(guan)不合格翻邊(bian)的(de)一(yi)些原因:
法蘭太小:吸(xi)熱時間不(bu)夠,焊(han)接機架(jia)行程不(bu)夠
翻邊太大:吸熱時(shi)間太長,PE原料熔化過多
翻邊錯位:PE管(guan)不固定水,PE管(guan)熔斷器不切平
熱(re)熔pe管材(cai)翻(fan)邊觀察熱(re)熔連(lian)接(jie)標準規(gui)范.png
熱熔連接標準規范
pe管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)、管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)的(de)(de)連(lian)(lian)接(jie)(jie)應(ying)采(cai)用(yong)熱(re)(re)(re)(re)(re)熔(rong)(rong)連(lian)(lian)接(jie)(jie)(熱(re)(re)(re)(re)(re)熔(rong)(rong)對(dui)接(jie)(jie)、熱(re)(re)(re)(re)(re)熔(rong)(rong)承(cheng)插(cha)(cha)連(lian)(lian)接(jie)(jie)、熱(re)(re)(re)(re)(re)熔(rong)(rong)鞍形(xing)連(lian)(lian)接(jie)(jie))或(huo)(huo)電熔(rong)(rong)連(lian)(lian)接(jie)(jie)(電熔(rong)(rong)承(cheng)插(cha)(cha)連(lian)(lian)接(jie)(jie)、電熔(rong)(rong)鞍形(xing)連(lian)(lian)接(jie)(jie))及機械連(lian)(lian)接(jie)(jie)(鎖(suo)緊型和非(fei)鎖(suo)緊型承(cheng)插(cha)(cha)式(shi)連(lian)(lian)接(jie)(jie)、法蘭連(lian)(lian)接(jie)(jie)、鋼(gang)塑過(guo)度連(lian)(lian)接(jie)(jie))。公稱外(wai)徑大于或(huo)(huo)等于63mm的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)不(bu)宜(yi)采(cai)用(yong)手工(gong)熱(re)(re)(re)(re)(re)熔(rong)(rong)承(cheng)插(cha)(cha)連(lian)(lian)接(jie)(jie),壁(bi)厚(hou)<6mm的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)不(bu)宜(yi)使(shi)用(yong)熱(re)(re)(re)(re)(re)熔(rong)(rong)對(dui)接(jie)(jie)的(de)(de)連(lian)(lian)接(jie)(jie)方法,聚乙烯管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)、管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)不(bu)得采(cai)用(yong)螺(luo)紋連(lian)(lian)接(jie)(jie)和粘接(jie)(jie)。管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)各種連(lian)(lian)接(jie)(jie)應(ying)采(cai)用(yong)相應(ying)的(de)(de)專用(yong)連(lian)(lian)接(jie)(jie)工(gong)具(ju)。連(lian)(lian)接(jie)(jie)時(shi)嚴禁(jin)明(ming)火加(jia)熱(re)(re)(re)(re)(re)。pe管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)連(lian)(lian)接(jie)(jie)宜(yi)應(ying)采(cai)用(yong)同(tong)種牌號(hao)(hao)級別,壓力等級相同(tong)的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)、管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian),不(bu)同(tong)牌號(hao)(hao)的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)以及管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)之間(jian)的(de)(de)連(lian)(lian)接(jie)(jie),應(ying)經過(guo)試驗判定能否連(lian)(lian)接(jie)(jie)。在寒冷(leng)氣候(-5℃以下)或(huo)(huo)大風(feng)環境條件(jian)(jian)下進行熱(re)(re)(re)(re)(re)熔(rong)(rong)或(huo)(huo)電熔(rong)(rong)連(lian)(lian)接(jie)(jie)操作時(shi),應(ying)采(cai)取保護措(cuo)施(shi),或(huo)(huo)調整連(lian)(lian)接(jie)(jie)機具(ju)的(de)(de)工(gong)藝(yi)參數。管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)連(lian)(lian)接(jie)(jie)時(shi),管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)切(qie)(qie)割(ge)應(ying)采(cai)用(yong)專用(yong)割(ge)刀或(huo)(huo)切(qie)(qie)管(guan)(guan)(guan)(guan)(guan)(guan)工(gong)具(ju),切(qie)(qie)割(ge)斷面應(ying)平整、光滑、無毛(mao)刺,且應(ying)垂直(zhi)于管(guan)(guan)(guan)(guan)(guan)(guan)軸線。聚乙烯(PE)給水管(guan)(guan)(guan)(guan)(guan)(guan)道(dao)熱(re)(re)(re)(re)(re)熔(rong)(rong)對(dui)接(jie)(jie)應(ying)采(cai)用(yong)同(tong)廠(chang)家、同(tong)材(cai)(cai)(cai)質、同(tong)牌號(hao)(hao)的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai),管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)之間(jian),管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)與(yu)管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)之間(jian)連(lian)(lian)接(jie)(jie);不(bu)同(tong)SDR系(xi)列的(de)(de)聚乙烯管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)不(bu)宜(yi)采(cai)用(yong)熱(re)(re)(re)(re)(re)熔(rong)(rong)對(dui)接(jie)(jie)連(lian)(lian)接(jie)(jie),不(bu)同(tong)SDR系(xi)列的(de)(de)管(guan)(guan)(guan)(guan)(guan)(guan)材(cai)(cai)(cai)、管(guan)(guan)(guan)(guan)(guan)(guan)件(jian)(jian)產(chan)品(pin)互焊時(shi),宜(yi)通過(guo)機械加(jia)工(gong)使(shi)焊接(jie)(jie)處壁(bi)厚(hou)相同(tong)。加(jia)熱(re)(re)(re)(re)(re)完畢,迅速脫離(li)加(jia)熱(re)(re)(re)(re)(re)工(gong)具(ju),檢查是否有損(sun)傷。